End of line testing
Are you looking for a solution for End of Line testing? You've come to the right place. Automating end-of-line testing is our domain. We test for major automotive companies and component suppliers. If you can't choose from our wide range of products, our R&D team will design a customized solution for you. Contact us, we will be happy to discuss your needs and answer your questions.
DCDC converter
- Vehicle communication bus CAN
- Simulates vehicle battery with up to 800 VDC
- Vehicle power line (12 VDC) load simulation up to 290 Amps
- PROFINET Test adapter interface
- Safety integration
- Test adapter pneumatics controlled by EOL
- Multiple measurement points with oscilloscope integrated with switching matrix
- Mass connect interface for future system extensions
- Integrated safety to avoid human contact with high voltage levels (800 VDC)
- Configurable battery voltage levels
- Wide range of vehicle power line utilization
EOL inspection of fire detectors (KG-EOL-ACT)
- Optical measurement of LED luminosity using a camera in different product configurations
- Two microphones for measuring the acoustic expression of the alarm
- Operator-safe, impact-free chamber (soundproofing up to 100 dB)
- CSV reporting of the result to the database
- Connection to a database system for data collection in excel format
- Integration of barcode scanner, integration of OK and NOK label printers
- Test Sequence Control - Teststand
Audio connector (assembly + EOL test)
- Complete assembly and EOL testing of complex audio connectors for automotive
- 4 assembly stations with Vision inspections and final laser marking
- Cognex cameras used for check of correct color, position and presence
- Electric Scorpion for final laser marking
- Poka-yoke system design
- S7-1200 PLC system of each station with Pilz safety integration
FCT/EOL/TLC testing of telematic control unit
- Programming of up to 10 units in parallel
- Automated testing 4 – 10 units in parallel
- Testing RF / audio and electrical
- Cobot integration and communication via OPC UA
EOL testing of electric cars cables (KG-EOL-EVC-SHT)
- EOL operator-controlled test station
- Manual turn-table with 2 positions
- MES data integration
- Presence inspections, part swapping avoidance
- Plastic housing correct assembly with damage detection and check of click of plastic locks
- ABB safety
- Visual inspection with Keyence 3D profiler
BLDC ECU (EOL test)
- Testing of ECU for BLDC motor
- Keysight hardware architecture (Viper)
- NI TestStand test sequencer
Car radio testing
- OPC UA and cobot integration
- RF tuning test
- Audio test
- Button test
Self-dimming glass (EOL testing)
- EOL testing (load switching, LIN, TOP11 communication)
- Custom switchboard and loadboard design
- Insulation resistance measurement (SPS electronic 3800)
- SW TestStand and Traceability
This product also has a case study which you can find on our blog:
High-Volume testing of USB-C Hub (EOL test)
- Testing up to 30k pcs/week
- 10 paralel units per system
- Cycle time 17s
- Custom Loadboard for wire minimization
- Test adapter for insertion mechanism
We have prepared a case study for this solution, you can download it here:
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